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ZCMETAL忠创金属智造——不锈钢镜面板焊接注意事项

返回列表 来源: 发布日期: 2019.03.09


不锈钢镜面板在焊接过程需要常常注意以下几个常见问题:

In the welding process of stainless steel mirror panel, the following common problems should be paid attention to:

首先,因为安装时为了防止尺寸的临时变化或计算误差而变短,往往其所用的镜面不锈钢板都会在尺寸上偏大;这会导致在其焊接的时候,其焊缝的宽度、长度、板材的实际厚度发生细微的中心线偏移;这就要求焊接的时候要控制该部位的位置尺寸大小。所以要保证所有构件下料准确而且长度允许的误差为1mm,还有构件在下料前也要查不锈钢镜面板是否平直。如果不平,则需要再进行矫平。

Firstly, in order to prevent the temporary change of dimension or the calculation error, the mirror stainless steel plate used in the installation is often larger in size; this will lead to the slight deviation of the width, length of the weld seam and the actual thickness of the plate when it is welded; this requires that the position and size of the part be controlled during welding. Therefore, to ensure that all components are accurate and the allowable error of length is 1 mm, and components should check whether the stainless steel mirror panel is straight before cutting. If not, it needs to be leveled again.


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其次,焊接的时候会常常出现裂纹,为了防止这种情况的发生,需要对焊接工艺的参数和程序有所把握,尽量不要使用大电流或者突然熄火,避免造成“焊疤”;而且焊缝的接头还需要接上10~15mm,焊接的过程注意不能敲击和搬动不锈钢镜面板,以免出现新的裂纹。不锈钢镜面板构件在焊接时候必须要把位置放置准备,焊点要牢固和饱满。尤其要注意的是焊缝表面的焊波应均匀,不得有裂纹、渣滓、焊瘤、烧穿、电弧擦伤、弧坑和针状气孔等缺陷,否则容易出现焊缝断裂和影响美观性。

Secondly, cracks often occur during welding. In order to prevent the occurrence of this situation, it is necessary to grasp the parameters and procedures of welding process, try not to use high current or sudden extinguishing, so as to avoid "welding scar"; moreover, the joint of welding seam needs to be connected with 10-15 mm. During the welding process, attention should be paid to not knocking and moving stainless steel mirror panels, so as to avoid new cracks. Stainless steel mirror panel components must be positioned when welding, and solder joints should be firm and full. In particular, it should be noted that the welding wave on the surface of the weld should be uniform, and there should be no defects such as cracks, dregs, welding nodules, burns, arc scratches, arc pits and needle-like pore, otherwise the weld fracture and aesthetics will easily occur.


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最后,由于不锈钢镜面板的表面在研磨后,在去除氧化皮表面后,其表面会留有“针眼或气孔”,在焊接之前要将大部分的针眼或气孔刷洗干净,并且需要在焊接的过程中通过调节电流的大小而降低焊接的速度,保证焊接的均匀性;这样才能有效地避免“虚焊”现象的产生。而且镜面板在焊接组装完成后,还需要人工使用机具把板材的表面磨平和抛光,这样才使得外观保持平滑光亮。

Finally, because the surface of stainless steel mirror panel after grinding, after removing the oxide skin surface, there will be "pinholes or blowhole" on its surface. Before welding, most of the pinholes or blowhole should be brushed clean, and the welding speed should be reduced by adjusting the size of current in the welding process to ensure the uniformity of welding; in order to effectively avoid "virtual welding" performance. The emergence of elephants. And after the mirror panel is welded and assembled, it also needs to be manually used to smooth and polish the surface of the plate, so as to keep the appearance smooth and bright.

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注:本文转载于网络

Note: This article is reproduced on the Internet.

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专业服务国际、国内星级酒店整体金属设计产品的咨询、方案优化、制作深化、加工和安装。

Professional services international and domestic star-rated hotel overall metal design product consultation, program optimization, production deepening, processing and installation.

 

专业服务景观、艺术、陈设类的金属雕塑的咨询、方案优化、制作深化、加工和安装。

Professional service landscape, art, display metal sculpture consultation, program optimization, production deepening, processing and installation.

 

专业服务金属高端产品的整体解决方案和系统落地执行者。

The overall solution and system implementer of professional service metal high-end products.


广东忠创智造科技有限公司是一家设计开发、制造、销售、现场安装服务于一体的金属整体解决方案公司。本公司工厂占地面积约5000平方米,拥有电脑辅助软件,先进的机械设备、把产品、工艺性能设计、切割、焊接、成型等服务制造出高档金属制品。通过分解和制造过程中与专业团队的合作,我们为客户提供了更好的产品体验、完整的服务体系和最佳的解决方案。我们与世界顶尖的设计公司HBA、CCD & UAP 以及世界著名的酒店,(威斯汀、喜来登、希尔顿 & 四季)的长期合作。
Guangdong Zhongchuang Intellectually manufacturing Technology Co.,Ltd.is a metal solution company which integrates design, development, manufacturing, sales, on-site installation and service. The company's factory covers an area of about 5000 square meters, with computer-aided software, advanced mechanical equipment, product, process performance design, cutting, welding, forming and other services to produce high-grade metal products. Through the cooperation with professional teams in the process of decomposition and manufacturing, we provide customers with better product experience, complete service system and the best solution. We work with the world's top design companies HBA, CCD & UAP and world-famous hotels (Westin, Sheraton, Hilton & Four Seasons)Long term cooperation.


广东忠创智造科技有限公司

地址:广东省佛山市禅城区澜石石头村西便街一巷五号

体验馆展厅地址:广东省佛山市禅城区绿景一路盛南新都B区21号

电话:0757-83137017 82718158 28837249

联系人:燕燕、Waston(外贸)

联系电话:13411833248、13928578824

网址:www.zcmetal.net

Guangdong Zhongchuang Intellectually manufacturing Technology Co.,Ltd.

Address: No. 5, 1st Lane, Xibian Street, Lanshi Stone Village, Chancheng District, Foshan City, Guangdong Province

Exhibition Hall Address: No. 21, Shengnan Xindu B District, Lujing Road, Chancheng District, Foshan City, Guangdong Province

Tel: 0757-83137017 82718158 28837249

Contacts: Yanyan,Waston (Foreign Trade)

Contact numbers: 13411833248,13928578824

Website: www.zcmetal.net







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